Are you hunting for a packaging solution that will redefine your aerosol products business? Bag on valve (BOV) technology is an improved option for traditional aerosol sprays. It is ideal for items ranging from cosmetic products, fire extinguishers, food products, and pharmaceuticals.

BOV technology dispenses both liquids and gels effectively and consistently, making it a go-to option for both home and commercial applications. BOV leverages nitrogen or air pressure to dispense products at an even rate.

If you’ve been contemplating shifting to bag in can technology, here is everything you need to know about it.

What is Bag on Valve Technology?

BOV is the latest aerosol packaging innovation giving manufacturers and consumers an edge over traditional aerosol sprays. Modern bag on valve manufacturers leverage technology that separates the viscous products from the propellants to ensure zero contamination. The under the cup gassing process is a barrier packaging technology crafted to take your business to the next level.

Bag in can technology consists of:

• A vacuum bag
• Actuators
• Caps
• Tin or aluminum cans

How does BOV Work?

BOV separates the propellant and material agent’s packaging to reduce the environmental impacts of aerosol sprays. Manufacturers weld the bag to the aerosol valve before shoving it down an aluminum tin. After filling the packaging contents into the bag, the manufacturer fills the space between the can and the bag with a propellant, usually compressed air or nitrogen.

Users can apply the packaged contents by squeezing the actuator to activate the propellant, which pushes out the product. And since bag in can technology can eliminate preservatives, it guarantees a 100 percent pure product. The propellant can flush out an array of products in cream, liquid, or gel forms.

Bag on Valve Technology Applications

As noted, bag on valve manufacturers offer the go-to option for consumers and retailers looking for a noiseless, improved aerosol delivery method. BOV can facilitate the delivery of any fluid product, provided it has an ideal viscosity to allow passage via the valve system. BOV applications range across many industries, including the following:

1. Healthcare

The healthcare industry is delicate, especially when handling pharmaceutical products that get contaminated easily. It is also important to note that most pharmaceutical products are highly priced thanks to the expensive manufacturing and packaging processes.

BOV packaging addresses nearly all these problems. For instance, the technology lowers the packaging cost, which means the industry can now offer more affordable products. Moreover, bag in can technology aerosols ensure contact-free dispensing, allowing minimal contamination from either the packaging or the person administering the drug.

BOV technology is prevalent in the packaging of:

• Saline solutions
• First aid sprays
• Wound washers
• Burn gels

2. Beauty and Cosmetics

The beauty and cosmetics landscape is a multi-billion dollar industry in the USA and beyond. Consumers within the sector are becoming increasingly aware of the environmental impacts of their consumption. Therefore, many of them are shifting their buying decisions and opting for more eco-friendly products. It is also important to note that the convenience and ease of application are other determinant factors when buying cosmetic products.

Thanks to BOV packaging technology innovation, you can now meet these needs as a retailer looking for more sales. For instance, bag in can technology guarantees all-angles spraying with minimal waste. The mechanism is precise and effortless.

Modern bag on valve manufacturers offer packaging solutions for:

• Body lotions and creams
• Spray toners
• Suncare products
• Deodorants
• Self-tanning sprays

3. Food

The food and cooking industry is as essential as healthcare, since consumers eat daily. The neverending nature of food and eating makes it another sector where waste reduction is top of mind. Moreover, consumers want packaging options that allow them to utilize any food product to the last drop. Chefs would also appreciate packaging solutions that guarantee convenience when measuring portions.

Fortunately, BOV packaging offers solutions to such concerns. And as an additional perk, it significantly cuts down food products’ costs thanks to the mitigated production and packaging expenses.

Top applications of bag in can technology in the food industry include:

• Syrups
• Baking spray
• Beverage concentrates
• Cooking oils
• Butter spray

4. Industrial Aerosol Products

Industrial applications of aerosol products require attention to detail to achieve desirable aesthetics that would increase sales. For instance, mechanics want car care products that allow them to work with ultimate precision, especially in delicate pimping projects. They also want products that give them real value for their money.

BOV packaging technology is quite forthcoming in addressing such needs. Here are the top applications in industrial work:

• Glass cleaner
• Disinfectants
• Car care products
• Air fresheners
• Degreaser

Reasons Why You Should Choose Bag on Valve Technology

Anecdotal accounts of seasoned consumers and retailers indicate that they initially shied away from using the bag on valve technology for two main reasons. First, the packaging cost proved relatively high, which led to price hikes for products. Second, the packaging also didn’t bring any reasonable profits to sellers and consumers.

Now, though, the narrative is rapidly changing. Retailers and consumers can now smile because of the following reasons:

1. Safety Factor

Some traditional aerosol sprays use propane gas to flush out the packaged contents. Propane can be flammable at room temperature and can cause havoc if not properly handled. Any contact with fire could result in irreversible losses. As such, these products can be dangerous, especially for home use where children can easily access them.

BOV packaging provides a solution for this. The technology leverages either compressed nitrogen gas or air, both of which are safe even in high temperatures. While it is still unsafe to have aerosol products around children, bag in can technology mitigates the risk of accidental fires.

2. No Limited Products

In traditional aerosol sprays, the packaging contents and the gas mix in the can. The result is a retailer who can’t offer variety and a consumer with limited options, higher purchasing power notwithstanding.

Bag in can technology, however, does not rely on that method of dispensation. In the bag on valve tech, nitrogen gas doesn’t mix with the packaged contents, meaning no limitations for packaged products. That means retailers can now make more profits thanks to an overwhelming variety that caters to diverse consumer needs.

3. Environmentally Friendly

As green movements gain momentum and consumers become more aware of just how much they pollute, demand for eco-friendly brands grows. Traditional aerosol sprays just do not fit the bill for those environmentally conscious consumers — they use potentially dangerous and polluting gases.

On the other hand, bag in can technology uses compressed air or nitrogen. What’s more, this technology allows for all of the product within the can to be used, since the propellants do not run out before the whole can has been used up. This is a stark contrast to traditional aerosols, whose propellants can and do get depleted first, leaving product behind in need of proper disposal, which it rarely gets. These two factors combined means less pollution comes with BOV. 

4. Better Quality for Finished Products

Nothing hooks the average consumer like high-quality products that guarantee the value for their money. Current bag on valve manufacturers ensure a better spraying effect for any product packaged with their technology. For instance, the wider spray range culminates in finer and more even molecular weight, which is easily absorbable.

An improved quality guarantees customer satisfaction, which translates to more sales for retailers.

5. Longer Lifespan for Oxygen-Sensitive Products

Who wouldn’t want a product that lasts longer than the average expiration period? Modern bag on valve manufacturers offer a long-lasting solution to highly perishable products. The packaged product lies in a three- or four-layer vacuum bag to maximize its shelf life by protecting it from oxygen. That means retailers and consumers alike can enjoy long-lasting products to get the full value of their money.

6. Compatible with Standard Aerosols and Actuators

BOV packaging technology has no special requirements for its use. For instance, bag on valve manufacturers don’t have to incur additional expenses when sourcing for actuators and aerosols. You’re looking at a technology that leverages the current aerosol production. Therefore, you don’t have to worry about producing non-standard actuators or aerosols.

7. Ideal for Liquid and Viscous Products

As noted, the application of bag in can technology is endless for liquids and viscous products. Its use cuts across all industries, ranging from hospitals to industrial applications. As long as the product has the right level of viscosity and can flow through the valves, it can be packaged with BOV technology.

8. Efficient Filling Process

Lastly, you might also want to leverage bag in can technology due to its efficiency in the filling process. The benefits of this feature include reduced packaging costs for manufacturers and fair product pricing for the consumer.

BOV aerosol machines can either be automatic or semi-automatic, giving buyers a bit of variety depending on their end goal.

Advantages of BOV Aerosol Spray Technology

BOV is a superior technology shaping up many industries. Besides unparalleled quality, it is a go-to option for many manufacturers because of its flexibility. The technology is ideal for diversified tin shapes, formats, and caps, which comes in handy, since modern manufacturers want to be as unique as possible in their end products.

The summarized advantages of bag in can technology include:

• The technology is fully recyclable, resulting in little waste.
• It has eco-friendly propellants.
• It is highly hygienic and sterilizable.
• The innovation greatly reduces spray noise.
• It guarantees even and precise spraying patterns for desirable results.
• BOV ensures up to 99 percent emptying of the tin’s contents.
• It improves shelf life with reduced preservatives.
• It requires an effortless pumping technique.
• It’s ideal for spraying from all angles.
• BOV is economical in the long run.

BOV Packaging Technology Vs. Traditional Aerosol Packaging

What is aerosol? Aerosol has nothing to do with the propellant pushing the tin’s contents through the valve. It is simply the product dispensed. Aerosol can be in the form of fine liquid or solid particles suspended in a gas. Hence, their packaging can either be bag in can technology or the traditional aerosol mechanic.

The two packaging methods differ in the following ways:

Sealing Performance

BOV packaging technology has a splendid sealing performance that relies on a multi-layer protective mechanism. This includes the valves and three- or four-layer vacuum bags. In traditional packaging, the material agent is susceptible to deterioration, as there is no protective bag. The sealing performance is poor for highly perishable products that require protection from sunlight and air.

Material Purity

In BOV, the material agent is resistant to oxidation, or any form of secondary pollution, thanks to multiple-layer vacuum sealing. The bag on valve manufacturers leverage the vacuum aseptic technique to minimize contact during packaging. On the traditional aerosol packaging side, the material agent mixes with the gas, thus compromising purity. The poor sealing feature is also an avenue for other gases and light, damaging the product through oxidation. That is why most of them have a poor shelf life.

Spraying Effect

BOV’s spraying material comes in nano-automized shapes for quick and maximum absorption. The spraying material is continuous and uniformly-shaped to minimize waste. You should also note that it is noiseless when spraying. Conversely, traditional aerosol packaging has a diminished spraying effect with forceful impacts. It is also hardly absorbable and sprays with a lot of noise.

Utilization Rate

While bag on valve spraying guarantees up to 99 percent utilization, traditional aerosol spray packaging is prone to sediment waste. You don’t get to use the last drop of the contents.

Spraying Convenience

Modern bag on valve manufacturers guarantee a 360-degree angle spray, meaning you can do it however you want. It is also void of sediments and therefore ideal for “anytime” spraying. This is a vast improvement from traditional aerosol packaging, which you can only spray at a horizontal angle. The prevalent sediments also mean the contents require thorough shaking before use.

Summing It Up

BOV packaging technology is definitely a game-changer in modern production. The relative costs of having a final consumable product are also low, making it a viable option for any business looking for affordable packaging. Besides ensuring effective dispensation of the material agent, bag on valve manufacturers also solve poor shelf life for highly perishable products. That way, production can increase, as suppliers can stock more while consumers spend with little worry.

Most importantly, bag on valve manufacturers work across all industries due to the technology’s zero limitations on what it can accommodate. If you deal with products dispensed from a canned container, BOV packaging is the revolution to embrace. Don’t shy away from promoting a sustainable economy and keeping the earth pollution-free!