Aerosol cans have been around for a long time, and for a good reason – they’re incredibly effective at delivering a product to the user. However, up until recently, aerosol cans have always used a traditional valve system. This system has a lot of drawbacks, including environmental and safety concerns.

However, a new type of aerosol can has emerged that uses bag on valve technology. In every manner, bag on valve products are superior to traditional ones. We’ll concentrate on bag on valve products and how aerosol can filling companies that use this technology outperform traditional aerosol sprays in this article.

What is bag on valve technology?

Bag on valve technology is a type of aerosol can in which the product is stored in a bag rather than a traditional aerosol can. The bag is then sealed inside the can, and the can is filled with propellant. The propellant pressure propels the product out of the bag and into the nozzle when the user presses down on the nozzle.

Aerosol can filling companies that embrace the bag on valve technology include; cosmetics, pharmaceuticals, food and beverages.

What is a valve?

A valve is a device that controls the flow of liquids, gases, or powders. The aerosol can filling companies that use valve technology can create aerosol cans with a bag filled with the product. The bag is sealed inside the can, and the can is filled with propellant.

What is a propellant?

A propellant is a compressed gas used to deliver the product from the bag to the user.

What is a valve cup?

A valve cup is a small, disk-shaped piece of metal that fits over the valve. The valve cup has a hole in the center that allows the product to pass through.

The valve cup is what allows the bag on valve technology to work. The can is loaded with propellant, and the sack is sealed inside it. The propellant pressure propels the product out of the bag and into the nozzle when the user presses down on the nozzle.

The valve cup is also responsible for the environmental friendliness of bag on valve products. Because aerosol can filling companies employ the bag on valve technique to keep the product in a bag, aerosol cans are no longer need to be made of metal. As a result, the amount of garbage created is reduced.

Furthermore, the valve cup ensures that bag-on-valve items are safe to use. The fact that the aerosol can filling companies using the bag on valve technique store the product in a bag means there is no risk of the product leaking out and coming into contact with the user. This is especially important for products that are aerosolized at high temperatures.

What is a spray actuator?

The flow of product from the bag to the consumer is controlled by a spray actuator. On valve goods, the spray actuator allows the user to adjust the amount of product dispensed from the bag.

What are the different types of aerosols?

There are two types of bag on valve aerosols; aerosolized and aerosol-free.

Aerosolized bag on valve products are products that have been consolized at high temperatures. This method ensures that the product is distributed evenly.

Aerosol-free bag on valve products are products that have not been consolized at high temperatures. As a result of this method, the product is distributed more unevenly.

What is aerosol packing?

Aerosol packing is pouring a product into a bag on valve consol can. The product is first placed into the bag, and then the bag is sealed inside the can. The can is then filled with propellant.

Which method is used for packaging aerosols?

The method used for packing the bag on valve consols will depend on the type of product being filled.

For bag on valve products consolized at high temperatures, the product is first placed into the bag, and then the bag is sealed inside the can. The can is then filled with propellant.

For bag on valve products that are aerosol free at high temperatures, the bag is first placed into the can, and then the can is filled with propellant. The product is then placed into the bag.

What is an aseptic packaging system?

An aseptic packaging system is a system that is used for packaging products in a bag on valve consol can. The product is first placed into the bag, and then the bag is sealed inside the can. The can is then filled with propellant.

What is the difference between sterile and aseptic?

Sterile means free from all microorganisms. Aseptic means free from pathogens. Pathogens are microorganisms that can cause disease.

Why Should You Decide on Bag on Valve Technology?

Safety

Bag on valve products packaging uses compressed nitrogen gas or air, which is safe even at high temperatures. While it is still harmful to have aerosol products around children, bag-in-can technology decreases the risk of accidental fires.

Unlimited Products

Nitrogen gas does not mix with the packaged contents in the bag on valve technology, so there are no restrictions on packaged bag on valve products. Businesses can now generate more money as a result of the overwhelming variety that appeals to a wide range of consumer needs.

Environmentally Friendly

In the valve approach, the bag is filled with pressurized air or nitrogen. This method also permits all of the items in the can to be used because the propellants do not run out before the complete can is used. As a result, there will be less pollution in the environment.

Finished Products of Higher Quality

Nothing entices the average customer like high-quality products that provide good value for money. Aerosol can filling companies using bag on valve technology guarantee a more significant spraying effect for any product packaging with their technology. For example, a higher spray range leads in a more pleasant and constant molecular weight, which is easier to absorb.

Improved quality ensures consumer contentment, resulting in increased sales for retailers.

Efficient Filling Process

In the filling process, bag on valve can technology is practical. Reduced packing costs for producers and fair product pricing for consumers are two advantages of this feature.

Bag on valve products aerosol machines are available in automated and semi-automatic configurations, providing buyers flexibility depending on their final aim.

Oxygen-Sensitive Products Have a Longer Lifespan

Who wouldn’t want a product with a longer shelf life than the average? Aerosol can filling companies using the bag on valve systems provide a long-term solution for perishable goods. The packaged bag on valve products are sealed in a three- or four-layer vacuum bag to protect it from oxygen and extend its shelf life. As a result, both retailers and consumers may enjoy long-lasting items and get the most out of their money.

Ideal for Liquid and Viscous Products

The bag on valve technique has numerous applications for liquids and viscous products. It is used in many industries, from hospitals to industrial uses. Aerosol can filling companies using the bag on valve technology, package any product with the correct viscosity, and flow through the valves.

Compatibility with Standard Aerosols and Actuators

Bag-on-valve packaging technology is compatible with ordinary aerosols and actuators and does not require any special requirements. Aerosol can filling companies who use the bag on valve, for example, do not have to spend extra money on actuators and aerosols. You’re looking at a technology that makes use of today’s aerosol manufacturing. As a result, you won’t have to worry about making non-standard actuators or aerosols.

Other benefits include:

-The technology is entirely recyclable, resulting in minimal waste.

-It’s extremely hygienic and sterilizable.

-The new technology significantly minimizes spray noise.

-It ensures consistent and precise spraying patterns for the best results.

Disadvantages of using the bag on valve technology in consol technology

– Traditional consol cans are more expensive than bag-on-valve technology. The bag-on-valve system necessitates the use of specialized equipment to keep the product cool at high temperatures.

– The bag-on-valve technology isn’t frequently used. Because the technology is still in its early stages, few aerosol can filling companies provide this service.

Bag on Valve Packaging Technology versus Traditional Aerosol Packaging

Sealing Capabilities

A multi-layer protection mechanism is used by aerosol can filling companies who use bag on valve packaging technology to provide good sealing performance. This includes the valves and three- or four-layer vacuum bags. Because traditional packing does not include a protective bag, the material component is susceptible to deterioration. For perishable products that need to be protected from sunlight and air, the sealing efficiency and effectiveness are low.

Purity of Matter

The material agent in the valve bag is resistant to oxidation and secondary contamination thanks to multiple-layer vacuum sealing. The vacuum aseptic technique is used by aerosol can filling companies to reduce touch during packaging using bag on valve technology. In typical aerosol packing, the material agent reacts with the gas, lowering purity. Through the faulty seal, other gases and light can enter, causing the product to oxidize and degrade. As a result, the vast majority have a limited shelf life.

Effect of Spraying

The spraying material on the valve bag is nano-automized for quick and maximum absorption. The spraying material is continuous and uniformly created to reduce waste. It’s also worth mentioning that it produces no noise when spraying. Traditional aerosol packaging, on the other hand, has a limited spraying action with solid repercussions. When sprayed, it’s also difficult to absorb and makes a lot of noise.

Rate of Utilization

Traditional aerosol spray packing might result in sediment waste, whereas bag-on-valve spraying ensures up to 99 percent usage. You are not permitted to utilize every last ounce of the stuff.

Convenience of Spraying

Modern aerosol can filling companies using bag-on-valve technology promise a 360-degree angle spray, allowing you to spray in any direction. It’s also free of sediments, perfecting “anytime” spraying. This is a significant advance over traditional aerosol packaging, which only allows for horizontal spraying. Due to the apparent residues, the contents must be thoroughly shaken before use.

Bag on Valve Technology Applications

Customers and retailers looking for a quieter, more efficient aerosol delivery method turn to aerosol can filling companies that produce bag on valve products. If the fluid product has the right viscosity to travel through the valve system, bag on valve goods can assist distribute it. Bag on valve products are used in a variety of industries, including the following:

Healthcare

The healthcare industry is delicate, especially for pharmaceuticals, which are easily contaminated. It’s also worth noting that most pharmaceutical items are pretty expensive due to the high cost of production and packaging.

Bag on valve products packaging addresses almost all of these issues. For instance, the technology reduces the cost of packaging, allowing the sector to offer more economical items. Furthermore, bag on valve products ensures contact-free dispensing, allowing for minimum contamination from the packaging or the person giving the medication.

Cosmetics and Beauty

The cosmetics industry is worth billions. Industry consumers are becoming more environmentally sensitive. As a result, many are switching to environmental protection. Convenience and application are also essential when buying cosmetics.

As a merchant looking to increase sales, you may now address these needs thanks to the aerosol can filling companies utilizing bag on valve packaging technology innovation. Bag on can technique, for example, ensures all-angles spraying with minimal waste. The mechanism is both precise and straightforward to use.

Food

The never-ending nature of food and eating necessitates waste minimization in this sector. Furthermore, customers prefer packaging alternatives that allow them to use every last drop of any food product. Chefs would also enjoy packaging solutions that make portion measurement easier.

Bag on valve products packaging, fortunately, has answers for such issues. Furthermore, the reduced production and packaging cost significantly reduce the cost of foodstuffs.

Aerosol Products for the Car Industry

Aerosol product industrial applications necessitate close attention to detail to produce attractive aesthetics to boost sales. Mechanics, for example, seek automobile maintenance solutions that enable them to work with extreme precision, especially when it comes to delicate selling projects. They also want things that provide them with the actual value for money.

Conclusion

Bag on valve packaging is a production game-changer. The costs of a finished consumable product are cheap, making it a viable option for companies seeking low-cost packaging—advocating for a sustainable economy and a pollution-free environment.