Why Bag On Valve Technology Is Beating Traditional Aerosol Cans
The Advantages of Bag on Valve Technology
The aerosol filling system incorporating this new technology offers a much simpler design than typical aerosol packaging so popular in the past. Conventional aerosol manufacturing requires a greater expense for safety. To remain adherent with DOT regulations, this includes propellant tank farms, a gas house and in some cases a water bath. The EPA is making certain all of these regulations and rules are being followed. This is the reason numerous product developers and manufacturers within the aerosol industry are no longer using standard hydrocarbon propellants.
The new aerosol filling system is becoming increasingly popular within the aerosol sector. Due to new technology, the filling process with the new system is a lot more effective. You can use the system with either a conventional actuator or standard aerosol cans. The new aerosol filling system has been adopted by numerous different manufacturing industries because of the many advantages for both the manufacturer and the consumer.
The potential of Bag on Valve is virtually unlimited. Your product performance is increased simply by taking advantage of the new aerosol filling system. The only time this technology is limited is when the product is dependent on hydrocarbon to liquefy, soften, or thin the product. Since the majority of products are based upon aerosol cans, this is only a minor concern. One of the best benefits of the new system is you can completely eliminate any chance of oxidation for your product. This means your product will be protected from oxygen content 100 percent.
You may no longer need to add preservatives to increase the shelf life of your product. Your aerosol cans will have an organic and authentic appeal. Since your product will not oxidate during storage, your product value will increase due to the extended shelf life. This new system is absolutely ingenious. The process begins when your product is pumped into a multi-layer laminated or welded bag. This is then attached to your aerosol valve. Your nitrogen or compressed air propellant simultaneously fills the space between the surrounding aerosol cans and the bag.
The new technology is available with both female and male valves. The most frequently used aerosol cans have an opening of one inch. While your product is in production, the valve is crimped. This can then be welded to your packaging bag. The cup gassing procedure is used to pump air into the space surrounding your bag. This not only helps safeguard your product, but it also ensures it remains separate from the propellant. When you press the spray button, the bag is squeezed by the propellant. This enables your product to dispense.
The distribution of your product is even. You can use Bag on Valve for dispensing from any angle. This includes upside down. Propellant will last much longer than with traditional packaging. None of the product in the aerosol cans is wasted or left unused. There is practically no waste because 99.5 percent of your product is emptied. The new aerosol filling system is one of the best environmentally friendly systems currently available on the market. You can use this technology for your liquid products or products with a glutinous nature including viscous products.
Traditional packaging for spray adhesives often results in the product gumming up before fifty percent of it is even used. Due to the new technology being used for this system, the exact same products can be used by almost 100 percent. Your marketing options when you use this product filling system are virtually limitless. You can purchase the inside bag in a good selection of different sizes. There is also a wide variety of sizes and shapes available for your aerosol cans. You can take advantage of a lot of different marketing combinations due to the variety available.
Transparent cans have already been invented with a transparent bag inside. This technology is expected to be available on the market soon. Consumers will be able to see exactly how much product is left in the aerosol cans. The probability of this new system revolutionizing the wine and food industries is high. This may be the next big trend. If a public report has even been issued regarding contamination of any of your products, you already know the impact on your company is long-lasting and devastating. You can eliminate any risk of contamination simply by using the Bag on Valve system.
The freshness, purity and quality of your product will be appreciated by consumers. They will be able to trust your product is safe. One of the industries with the quickest growth is environmentally friendly products. Consumers are more aware of the impact on the environment due to numerous products than ever before. When you use nitrogen or compressed air as opposed to toxic and flammable gasses, you will earn the business of numerous consumers. To read about even more environmentally friendly advantages, read this article.
The separation of your propellant and product using the new aerosol filling system offers you a controlled, even and consistent discharge flow rate. No pumping action is necessary. Constant pressure is applied until the very end. The consumer will receive additional benefits due to the chilling effects and the decreased noise of the spray.
The Disadvantages of Traditional Aerosol Packaging
Potentially hazardous gas is required for traditional aerosol packaging. The explosive and flammable gases in traditional aerosol cans have resulted in numerous injuries to consumers. Highly pressurized gases are often used to control the packaging for traditional aerosol products. This is an accident just waiting to happen. These products must be stored in a dark and cool area. This is because if they are exposed to sunlight or heat, the pressure in the can often increase. This can cause an explosion that injures the consumer and damages the reputation of the company.
Work performed using aerosol cans being traditionally packaged is dangerous for the employees. Corrosion, punctures and faulty valves can cause an explosion. Anyone nearby risks injuries from shrapnel and burns. These safety risks not only present a danger to the consumer, but they are also a liability risk for the manufacturer of the product. The new packing technology does not require any dangerous explosive or flammable gases. This is one of the most important advantages over traditional packaging.
Product safety is improved, eliminating your liability as a manufacturer. Bag on Valve is an axenic process. This means your products are protected from any possibility of viral or bacterial contamination. This process is extremely beneficial for a wide variety of oxygen-sensitive or sterile products including pharmaceuticals. Completely separating your product from the propellant you are using, the extraordinary leakage prevention and complete protection from oxygen are the reasons Bag on Valve technology is ideal for manufacturing all of your products.
The Most Frequent Uses for Bag on Valve Technology
Cosmetics
There is a wide variety of cosmetic and personal hygiene products that will benefit from being packaged using this new technology. A lot of products are now being avoided for both health and safety reasons. When the newer products are packaged using the much safer Bag on Valve technology, they will be more appealing for the consumers.
Food Products
There are a lot of food products that will benefit from the new aerosol filling system. This includes jellies and jams, ketchup, mustard, salad dressing, tea, coffee and so much more. Consumers will be receiving additional value for the money they spend on Bag on Valve products. The consumer will notice their household waste is being decreased simply by choosing these products.
Health Products
The industry for health products is growing at a consistent rate. This includes everything from wound washes to products for baby care. Contact-free dispensing is incredibly important for all products related to health. When you use Bag on Valve technology, you are greatly reducing the risk of your product becoming contaminated in an open can. To learn more about why this technology is preferable, read our article.
Household Products
Safety at home is a critical issue for both household and automotive products. Traditional aerosol cans can be dangerous due to the risk of fire and explosions and leaking toxins. All of these concerns are effectively eliminated with the new aerosol filling system.
The Applications for Bag on Valve Technology
There are obvious reasons for the interest of the wine industry in this new technology. When a consumer pours a glass of wine, there is no risk the remaining wine will be exposed to either light or oxygen. An open wine bottle can maintain quality, freshness and taste for a much longer period of time. The shelf life of the wine is also extended due to the newer technology. The list of products you can package using the new system is virtually endless. This technology is now being used for a wide variety of safety products as well.
No consumer wants their products to fail when they need to put out a fire, are victimized by violent crime, or are facing a wild animal. All of these situations present a potential risk when the consumer is using products packaged with the old traditional methods. When you manufacture a product using the Bag on Valve method, these issues are effectively eliminated. The new technology limits the waste of your product and is more cost-effective when your product is being transported or stored. The issue of spillage or leakage during transport is effectively eliminated with this technology.
When old aerosol cans leak, the mess left in the consumer’s garage or home is unsightly and messy. Nobody wants to have to clean that up. This issue has been eliminated through the use of new technology. When a consumer shops for a product, user-friendliness, consumer safety and exceptional quality are all important for their decision. This includes the process you use for manufacturing. Your capital investment is important for your company. This means the new aerosol filling system is worth considering.
This is about a lot more than a better alternative for your aerosol packaging system. Bag on Valve enables you to improve your complete packaging line. You can replace all of your old tubes, pump bottles and so much more. You can easily use the new system to package a large selection of your products. This offers you an exceptional opportunity for using the same packaging type for a wide variety of products. You product line identification will become much simpler. There is even more information available here.
This will help ensure your products are easier to notice when sitting on a shelf in the store. The new product packaging offers consumers numerous benefits. Consumers will be able to use these products more accurately. The new technology enables consumers to use your products the way they choose in just the amount they require. This will eliminate product spillage so common with traditional packaging. Product waste due to packaging methods previously used will become nothing more than an issue of the past.
There have been a lot of different kinds of machines used for aerosol filling in the past. Most of the original machines were not automatic. This meant more employees were necessary for every aerosol container to be filled by hand. The production process was more expensive and time-consuming. The new machines are all automatic. This makes producing your aerosol products more cost-effective, faster and simpler. As the demand for aerosol products continues to grow, new technology for aerosol filling machines makes it easy for you to keep up with the current demand.
The Final Word
There are a lot of benefits to using the new Bag on Valve technology. This includes safety and environmental advantages, benefits for distribution and production and significantly increased safety. The new system is beneficial, unique and superior to the older process. This brings aerosol packing to an entirely new level.