In today’s market, the demand for eco-friendly packaging solutions is higher than ever. Consumers are becoming more environmentally conscious, seeking products that align with their values. This shift has paved the way for innovative packaging technologies like Bag-on-Valve (BoV) to take center stage. Bag-on-Valve technology is revolutionizing the aerosol packaging industry with its sustainable and efficient solutions.

Understanding Bag-on-Valve Technology

What is Bag-on-Valve Technology?

Bag-on-Valve (BoV) technology is a modern aerosol dispensing system that separates the product from the propellant, ensuring a more efficient and environmentally friendly solution. The BoV system consists of a bag, valve, propellant, and container. The product is stored inside a hermetically sealed bag, which is placed inside the can. When the valve is activated, the propellant (usually compressed air or nitrogen) pushes the product out through the nozzle, providing a consistent and controlled spray.

How does bag-on-valve work? Bag-on-Valve works by isolating the product in a sealed bag inside the can, allowing the propellant to exert pressure on the bag, forcing the product out without any contamination or degradation.

Benefits of Bag-on-Valve Technology

Why Choose Bag-on-Valve Over Traditional Aerosols?

Environmental Benefits

BoV technology offers several environmental advantages over traditional aerosol cans. It uses non-toxic, eco-friendly propellants like compressed air or nitrogen, reducing the environmental impact. Additionally, BoV systems are fully recyclable, contributing to reduced waste​​.

Product Benefits

BoV technology provides numerous product benefits, such as a 360-degree spray capability, which allows users to dispense the product from any angle. It also ensures a prolonged shelf life by protecting the product from contamination and oxidation, and it minimizes product waste by allowing nearly 100% product evacuation​​.

Key Considerations for Industrial Aerosol Packaging

Material Selection

Choosing the right materials is crucial for the durability and safety of the packaging. Common materials used in BoV systems include Polypropylene (PP), Polyethylene Terephthalate (PET), and aluminum. Each material offers unique benefits, such as durability, flexibility, and barrier properties​​.

Filling Process

The industrial aerosol packaging process involves several key steps, from product preparation and gas selection to sealing and quality control. The process ensures that the product is hermetically sealed within the bag, preventing contamination and maintaining product integrity.

How does industrial aerosol packaging work? Industrial aerosol packaging involves filling a laminated bag with the product, sealing it, placing it inside the can, and then crimping a valve onto the can. The can is pressurized with a propellant, and when the actuator is depressed, the product is dispensed.

Understanding the Costs Involved

Breakdown of Costs

Manufacturing aerosol cans involves various costs, including materials, labor, and machinery. The cost of materials such as cans, valves, and propellants can vary based on quality and quantity. Labor costs depend on the complexity of the production process and the level of automation. Machinery costs include the purchase and maintenance of filling machines​​.

Economic Efficiency

Overall, BoV technology can lead to significant cost savings in the long run. The efficiency of the BoV system reduces product waste and increases shelf life, offering better value for both manufacturers and consumers.

How much does it cost to manufacture aerosol cans? The cost to manufacture aerosol cans varies depending on factors like materials, labor, and machinery, but BoV technology can provide long-term cost savings through increased efficiency and reduced waste. Contact Us to learn more. 

The Signature Filling Company Advantage

Expertise and Experience

Signature Filling Company is a leader in the aerosol packaging industry, with extensive expertise in BoV technology. Their commitment to quality and innovation ensures that clients receive top-notch products and services.

Custom Solutions

Signature Filling Company offers customized solutions tailored to meet the specific needs of each client. From flexible run sizes to custom formulations and packaging designs, they provide comprehensive services to ensure customer satisfaction​.

Customer Support

Signature Filling Company provides exceptional customer support, from initial consultation to final product delivery. Their team of experts is dedicated to helping clients achieve their packaging goals efficiently and effectively.

Frequently Asked Questions (FAQs)

• How does bag-on-valve technology impact product shelf life? BoV technology extends product shelf life by protecting it from contamination and oxidation.
• What types of products can be packaged using bag-on-valve technology? BoV technology is suitable for a wide range of products, including personal care items, pharmaceuticals, food products, and household cleaners.
• What are the environmental benefits of using bag-on-valve technology compared to traditional aerosol cans? BoV technology uses eco-friendly propellants and reduces waste through nearly complete product evacuation and recyclable materials.

Bag-on-Valve technology is paving the way for a more sustainable and efficient future in aerosol packaging. Its numerous benefits, from environmental advantages to product efficiency, make it an ideal choice for many industries. Signature Filling Company stands out as a leader in this field, offering unparalleled expertise and custom solutions. Contact Signature Filling Company today to learn more about how they can help you achieve your eco-friendly packaging goals.